« BACK  

Wire Lubrication & Clean Wire


The new GPS/PDH wire re-coating system greatly improves the present state of both wire lubrication and in-line wire cleaning. The system enables high-speed "frictionless" drawing, benefiting from the wire dry re-coating in intermediate drafts with completely water soluble sodium lubricants. Full film coatings are achieved in a wide variety of selections from ultra thin for plating wire through a strongly adherent hard coat for spring wire, cold heading wire, etc.

The system allows immediate substantial cost savings in drawing applications including spring wire, high-tensile rope wire, bead wire, PC strand wire, stainless steel wire, galvanised H/C or L/C wire, AL cladded wire, plating wire, CO2 welding wire, colleted nail wire, cold heading wire, etc.

The GPS/PDH system features an increased lubricant coat weight by 55 to 60% in one intermediate draft with H/C wire and with sodium lubricants enabling frictionless drawing by physical separation of metal-to-metal contact at wire-die interface ( full film lubrication ), with speed limitation hardly predictable dependent mainly on wire/rod pay-off and take-up modes.

The users report elimination of wet pre-coatings ( phosphate, borax, and their substitutes ) for all direct drawing applications including steel rod of 0.88 - 0.90 % carbon content, the use of standard/traditional die-stands without any modification of die geometry with finishing die producing 50 tonnes of H/C wire drawn without wet pre-coating chemicals, and the use of customer standard sodium lubricants with lubricant viscosity maintained at all speeds eliminating flow turbulence in wire-die interface.

The GPS/PDH system allows wire coating/re-coating, lubrication with sodium lubricants and frictionless smooth drawing - essential in production of clean wire and plating wire of reflective appearance. Wire surface finish is greatly improved, with total absence of scoring (full film lubrication).

The system operates in closed circuit lubrication at "zero" energy consumption and �zero" lubricant consumption / waste, reducing drawing machine downtime by at least 50%. The unit can be easily installed into the existing soap-box and it can be operational within 10 min.

The GPS/PDH system powerful multi-action capability permits in-line wire cleaning:

(a) In a dry application, the unit is installed in the last drafts operating with a hard "ripping" completely water soluble lubrication product, continuously renewed in an "IN" and "OUT" motion in closed circuit at wire speed, forming a consistent pressure pad all around the wire, ripping off lubricant residual. In this application the GPS/PDH unit simultaneously performs wire surface cleaning and polishing effect, in a single run.

(b) In a wet application, the unit is installed in last drafts operating with a paste in a continuous "IN" and "OUT" motion in closed circuit pressure lubrication self generated by the unit itself eliminating wire �tunnelling� effect, enabling higher speed. A light draft performs cleaning, polishing and provides a reflective wire appearance, in a single run.

A combination of the two applications (dry and wet), in-line, provides a Highly Reflective wire product.

PUBLISHED: 05 Mar 07 Bookmark and Share
Company:
Decalub
Country:
France
Tel:
+33 1 64 26 20 66
Fax:
+33 1 60 20 20 21
Email:
info@decalub.com
Website:
www.decalub.com
Other News from Decalub:

»
Wire and rod dry cleaning at extreme speed
»
Rod rust removal - dry, green and clean
»
Die wear - way to eliminate it
»
PDH dies can have infinite life - capture and removal of lubricant contaminants
»
Wire green cleaning for plating and decorative bright finish
»
Rod phosphate-free conversion coating - green, at unlimited speed and frictionless
»
Rod rust removal by captured scale - dry, green and clean
»
Wire green cleaning for plating and decorative bright finish
»
Wire dry cleaning enables direct galvanising
»
Rod scale and rust removal - acid-free, dry, green and clean
»
From drawn dull to wire clean reflective finish in plating quality
»
Rod preparation: Drawing art of steel wire - clean, green and dry
»
Wire dry cleaning enables direct galvanising
»
Wire cleaning: From drawn dull to wire clean glossy plating finish
»
Wire cleaning for plating quality
»
Wire cleaning provides glossy finish
»
Rod cleaning and coating for frictionless drawing
»
Wire green cleaning provides extra-clean wire in-line
»
Wire dry-cleaned to white metal at high speed
»
Wire cleaning for plating quality
»
Rod and wire green cleaning focuses on plating and galvanising
»
Rod scale removal, surface dry preparation and drawing at extreme speed
»
Wire cleaning and polishing for plating quality
»
Rod and wire lubrication problems eliminated
»
Extra clean wire at high speed
»
Wire green cleaning focuses on galvanizing
»
Cleaning system provides wire glossy finish
»
Acid-free rod dry cleaning, coating and drawing
»
Lubrication provides rod anti-friction coat at all speeds
»
Wire cleaning for galvanizing and plating quality
»
Rod dry cleaning by micro-abrading at 2.2 to 3.4 tonne per hour
»
Rod preparation: Dry vs wet. Anti-friction high melting lubricants eliminate wet pre-coating
»
Decalub at wire 2012
»
Rod dry cleaning: drawing speed continues to rise
»
Wire cleaning: Drawn wire in plating quality
»
It's a real clean-up...
»
Wire lubrication, high-melting lubricants
»
Rod dry preparation and direct drawing
»
Spring wire improved ductility
»
Bright reflective wire finish
»
Wire and rod dry cleaning
»
Wire friction, wear and lubrication
»
Wire lubrication system for frictionless drawing
»
Cleaning system provides wire glossy finish
»
Cleaning and lubrication of wire
»
Lubricant viscosity control to optimise wire drawing
»
Rod cleaning and preparation for high-speed drawing
»
Cleaning and preparation for frictionless drawing
»
Wire lubrication and cleaning
»
Wire with ‘new-coat’ in bright finish for plating quality
»
High speed dry cleaning for rod and wire
»
Lubricant viscosity control revolutionises wire drawing
»
Frictionless drawing of steel wire
»
Rod / wire drawing: Where the heat has gone?
»
Wire lubrication control eliminates pre-coating chemicals
»
Wire cleaning for plating quality
»
Rod and wire dry cleaning , in-line at high-speed
»
Rod dry preparation enables high-speed lfrictionless drawing
»
Wire cleaning for plating quality
»
Lubricant Viscosity Control Eliminates Pre-coating Chemicals
»
Frictionless drawing of High-Carbon wire
»
Wire Lubrication & Clean Wire
»
Acid-free rod cleaning and dry preparation for frictionless drawing


Industry News:
Metalube is making a big investment into the Düsseldorf show this year with the addition of the new stand at Tube 2018
Two stands for Metalube in Düsseldorf
Metalube Limited, UK
DuPont™ Kalrez® 9600 perfluoroelastomer seals
DowDuPont Transportation & Advanced Polymers introduces Kalrez® 9600 perfluoroelastomer parts
DuPont de Nemours International SA, Switzerland
Cable Tapes UK will be exhibiting at wire 2018, Düsseldorf
Cable Tapes UK at wire 2018, Düsseldorf
Cable Tapes UK, UK
Mark Venables, Managing Director of AWI
Overseas order boost for Alloy Wire International
Alloy Wire International, UK
Brady Corporation's new Wraptor A6500 Wire Identification Printer Applicator
Save 10 seconds per identified cable
Brady Corporation, Belgium
Stonewall has successfully transitioned from the ISO 9001:2008 standard to the ISO 9001:2015 standard
Stonewall Cable re-certified to ISO 9001:2015
Stonewall Cable Inc, USA
Wire cleaning by BH-S system
Wire and rod dry cleaning at extreme speed
Decalub, France
Find the item you need in the new mbo Osswald Webshop - fast and efficiently
Find the item you need in the new mbo Osswald Webshop - fast and efficiently
MBO Osswald GmbH & Co KG, Germany
Ridgway Machines' innovative new high speed taping line
Ridgway Machines' innovative new high speed taping line
Ridgway Machines Ltd, UK
Cimteq wins the Export and International Trade Award
Cimteq wins the Export and International Trade Award
Cimteq Ltd, UK
» VIEW ALL NEWS «