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Decalub at wire 2012

Visitors to the Decalub stand will be able to see and obtain information on the following items:

Top 10 innovations from Decalub that are rapidly changing the current state of:

  • Rod descaling and drawing: 1.1m (43") long portable unit dry cleans, prepares and draws 5.5mm 0.83-0.88%C uncoated rod, enabling output of 2.2 tonne/hour of frictionless drawn wire at 18m/s (3,600ft/m) – by DCCD process
  • Wire drawing speed continues to rise: Where the heat has gone?
  • High-melting lubricants (melting range 195°C-240°C/374°F- 464°F for H/C applications) are thermally activated to form a high-density anti-wear anti-friction coat instantaneously deposited on mechanically descaled uncoated rod in a dry application with no speed limit – completely eliminating the need for wet pre-coating chemicals – by LVC/PDH process
  • Lubrication problems eliminated: Die-stand incorporates unique technology which thermally activates a solid lubricant to instantaneously form a single or dual layer of an anti-wear and anti-friction coat on mechanically descaled uncoated rod or wire, in a completely dry application, at zero energy consumption, generating lubricant exceptional thermal stability in all drafts at highest drawing speed – by PDH process
  • Replacement of conventional rod wet preparation, including chemical cleaning/rinsing/wet pre-coating and drying, by the new totally dry cleaning, coating and drawing (DCCD) process, generates immediate saving of 50-64 per cent in production cost of drawn wire. DCCD process operates at 'zero' maintenance cost as there is no acid, no hot liquid tanks for rod pre-coating, no hot air blowers to dry wet rod and the process operates at virtually zero energy consumption
  • Wire cleaning: BHW system incorporates new technology which enables normal plant water to be converted into the most unique ‘micro-abrading liquid’ agent used to clean drawn wire at high speed, at virtually zero energy consumption, providing very clean wire of white-metal appearance, prior to coating or heat treatment, including galvanising and annealing
  • Cold-heading wire: GP/PDH system creates cold-heading wire essentially regarded for its high-density anti-friction coat and anti-corrosive transparent protective film, enabling cold-heading applications from single blow up to 4-5 die blow progress (replacing phosphate and its wet substitutes)

PUBLISHED: 07 Mar 12 Bookmark and Share
Company:
Decalub
Country:
France
Tel:
+33 1 64 26 20 66
Fax:
+33 1 60 20 20 21
Email:
info@decalub.com
Website:
www.decalub.com
Other News from Decalub:

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Rod rust removal - dry, green and clean
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Die wear - way to eliminate it
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PDH dies can have infinite life - capture and removal of lubricant contaminants
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Wire green cleaning for plating and decorative bright finish
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Rod phosphate-free conversion coating - green, at unlimited speed and frictionless
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Rod rust removal by captured scale - dry, green and clean
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Wire green cleaning for plating and decorative bright finish
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Wire dry cleaning enables direct galvanising
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Rod scale and rust removal - acid-free, dry, green and clean
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From drawn dull to wire clean reflective finish in plating quality
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Rod preparation: Drawing art of steel wire - clean, green and dry
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Wire dry cleaning enables direct galvanising
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Wire cleaning: From drawn dull to wire clean glossy plating finish
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Wire cleaning for plating quality
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Wire cleaning provides glossy finish
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Rod cleaning and coating for frictionless drawing
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Wire green cleaning provides extra-clean wire in-line
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Wire dry-cleaned to white metal at high speed
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Wire cleaning for plating quality
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Rod and wire green cleaning focuses on plating and galvanising
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Rod scale removal, surface dry preparation and drawing at extreme speed
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Wire cleaning and polishing for plating quality
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Rod and wire lubrication problems eliminated
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Extra clean wire at high speed
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Wire green cleaning focuses on galvanizing
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Cleaning system provides wire glossy finish
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Acid-free rod dry cleaning, coating and drawing
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Lubrication provides rod anti-friction coat at all speeds
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Wire cleaning for galvanizing and plating quality
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Rod dry cleaning by micro-abrading at 2.2 to 3.4 tonne per hour
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Rod preparation: Dry vs wet. Anti-friction high melting lubricants eliminate wet pre-coating
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Decalub at wire 2012
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Rod dry cleaning: drawing speed continues to rise
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Wire cleaning: Drawn wire in plating quality
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It's a real clean-up...
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Wire lubrication, high-melting lubricants
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Rod dry preparation and direct drawing
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Spring wire improved ductility
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Bright reflective wire finish
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Wire and rod dry cleaning
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Wire friction, wear and lubrication
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Wire lubrication system for frictionless drawing
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Cleaning system provides wire glossy finish
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Cleaning and lubrication of wire
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Lubricant viscosity control to optimise wire drawing
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Rod cleaning and preparation for high-speed drawing
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Cleaning and preparation for frictionless drawing
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Wire lubrication and cleaning
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Wire with ‘new-coat’ in bright finish for plating quality
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High speed dry cleaning for rod and wire
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Lubricant viscosity control revolutionises wire drawing
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Frictionless drawing of steel wire
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Rod / wire drawing: Where the heat has gone?
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Wire lubrication control eliminates pre-coating chemicals
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Wire cleaning for plating quality
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Rod and wire dry cleaning , in-line at high-speed
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Rod dry preparation enables high-speed lfrictionless drawing
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Wire cleaning for plating quality
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Lubricant Viscosity Control Eliminates Pre-coating Chemicals
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Frictionless drawing of High-Carbon wire
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Wire Lubrication & Clean Wire
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Acid-free rod cleaning and dry preparation for frictionless drawing


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The cover page of NIEHOFF Magazine 2/2017
Considerable cost savings
Maschinenfabrik Niehoff GmbH & Co KG, Germany
Regina E-F.A.S.T. (ecological, friction abating sliding thermoplastic) material - The fruit of a four-year long joint project between DuPont and Regina, world leader in the development of conveyor chains and belts
Collaboration between DuPont and Regina leads to the launch of Regina E-F.A.S.T.
DuPont de Nemours International SA, Switzerland
Rod and wire cleaning by SB brushing
system
Rod rust removal - dry, green and clean
Decalub, France
Prysmian supports ultra-broadband development in Italy
Prysmian supports ultra-broadband development in Italy
Prysmian Group, Italy
Left: Matt Graham - Process Engineering Manager; right: Adam Dent - Quality Assistant
Mount Joy Wire announces hiring of process engineering manager and quality assistant
Mount Joy Wire Corporation, USA
A recently developed magnetic filter removes iron particles as small as one micron fromindustrial liquids. This prevents machine downtime caused by damage to machines and tools andextends the life of other filters as well as of the fluids
Magnet filters iron particles as small as one micron from industrial fluids
Goudsmit Magnetics Group, Netherlands
Top:  MMH 101 type multiwire drawing machine; Bottom: Design of the booth which is split between the Niehoff Group and WAFIOS
Niehoff at the wire South America 2017 trade fair
Maschinenfabrik Niehoff GmbH & Co KG, Germany
» VIEW ALL NEWS «