« BACK  

Die wear - way to eliminate it

Wire coating by PDH system
Wire coating by PDH system

Unavoidable fines (abrasive particles) generation, the most destructive lubricant contaminants in wire drawing, is no longer an alarming phenomenon since the introduction of the Decalub green and dry rod preparation and wire lubrication including PDH coating system.

In the most demanding wire drawing applications, the PDH die's wear is reduced to a unmeasurable level (about 0.2 micron per tonne), meaning that three-body abrasive wear is virtually eliminated, thus revolutionising the wire drawing process.

The PDH lubricant film created is of such a configuration as to induce a hydrodynamic lubricant activity causing migration of all lubricant contaminants, including fines, rust oxide and scale, without interference with the die, meaning the removal of encapsulated abrasive particles prevents die wear, enabling wire frictionless drawing at extreme speed and much lower temperature, and achieving an excellent wire smooth finish not difficult to water clean in-line.

Applications include all plain carbon wires up to 0.98 per cent carbon, coated or uncoated, and stainless steel alloy wires up to 26 per cent chromium, where the PDH high-performance specific anti-friction coat is automatically controlled in hardness and thickness, adjustable at will up to 15 microns, largely sufficient to capture, encapsulate and retain liberated abrasive particles from wire surface and ensure abrasive particles removal without interference with drawing dies.

PUBLISHED: 06 Jul 17 Bookmark and Share
Company:
Decalub
Country:
France
Tel:
+33 1 64 26 20 66
Fax:
+33 1 60 20 20 21
Email:
info@decalub.com
Website:
www.decalub.com
Other News from Decalub:

»
Wire and rod dry cleaning at extreme speed
»
Rod rust removal - dry, green and clean
»
Die wear - way to eliminate it
»
PDH dies can have infinite life - capture and removal of lubricant contaminants
»
Wire green cleaning for plating and decorative bright finish
»
Rod phosphate-free conversion coating - green, at unlimited speed and frictionless
»
Rod rust removal by captured scale - dry, green and clean
»
Wire green cleaning for plating and decorative bright finish
»
Wire dry cleaning enables direct galvanising
»
Rod scale and rust removal - acid-free, dry, green and clean
»
From drawn dull to wire clean reflective finish in plating quality
»
Rod preparation: Drawing art of steel wire - clean, green and dry
»
Wire dry cleaning enables direct galvanising
»
Wire cleaning: From drawn dull to wire clean glossy plating finish
»
Wire cleaning for plating quality
»
Wire cleaning provides glossy finish
»
Rod cleaning and coating for frictionless drawing
»
Wire green cleaning provides extra-clean wire in-line
»
Wire dry-cleaned to white metal at high speed
»
Wire cleaning for plating quality
»
Rod and wire green cleaning focuses on plating and galvanising
»
Rod scale removal, surface dry preparation and drawing at extreme speed
»
Wire cleaning and polishing for plating quality
»
Rod and wire lubrication problems eliminated
»
Extra clean wire at high speed
»
Wire green cleaning focuses on galvanizing
»
Cleaning system provides wire glossy finish
»
Acid-free rod dry cleaning, coating and drawing
»
Lubrication provides rod anti-friction coat at all speeds
»
Wire cleaning for galvanizing and plating quality
»
Rod dry cleaning by micro-abrading at 2.2 to 3.4 tonne per hour
»
Rod preparation: Dry vs wet. Anti-friction high melting lubricants eliminate wet pre-coating
»
Decalub at wire 2012
»
Rod dry cleaning: drawing speed continues to rise
»
Wire cleaning: Drawn wire in plating quality
»
It's a real clean-up...
»
Wire lubrication, high-melting lubricants
»
Rod dry preparation and direct drawing
»
Spring wire improved ductility
»
Bright reflective wire finish
»
Wire and rod dry cleaning
»
Wire friction, wear and lubrication
»
Wire lubrication system for frictionless drawing
»
Cleaning system provides wire glossy finish
»
Cleaning and lubrication of wire
»
Lubricant viscosity control to optimise wire drawing
»
Rod cleaning and preparation for high-speed drawing
»
Cleaning and preparation for frictionless drawing
»
Wire lubrication and cleaning
»
Wire with ‘new-coat’ in bright finish for plating quality
»
High speed dry cleaning for rod and wire
»
Lubricant viscosity control revolutionises wire drawing
»
Frictionless drawing of steel wire
»
Rod / wire drawing: Where the heat has gone?
»
Wire lubrication control eliminates pre-coating chemicals
»
Wire cleaning for plating quality
»
Rod and wire dry cleaning , in-line at high-speed
»
Rod dry preparation enables high-speed lfrictionless drawing
»
Wire cleaning for plating quality
»
Lubricant Viscosity Control Eliminates Pre-coating Chemicals
»
Frictionless drawing of High-Carbon wire
»
Wire Lubrication & Clean Wire
»
Acid-free rod cleaning and dry preparation for frictionless drawing


Industry News:
Metalube is making a big investment into the Düsseldorf show this year with the addition of the new stand at Tube 2018
Two stands for Metalube in Düsseldorf
Metalube Limited, UK
DuPont™ Kalrez® 9600 perfluoroelastomer seals
DowDuPont Transportation & Advanced Polymers introduces Kalrez® 9600 perfluoroelastomer parts
DuPont de Nemours International SA, Switzerland
Cable Tapes UK will be exhibiting at wire 2018, Düsseldorf
Cable Tapes UK at wire 2018, Düsseldorf
Cable Tapes UK, UK
Mark Venables, Managing Director of AWI
Overseas order boost for Alloy Wire International
Alloy Wire International, UK
Brady Corporation's new Wraptor A6500 Wire Identification Printer Applicator
Save 10 seconds per identified cable
Brady Corporation, Belgium
Stonewall has successfully transitioned from the ISO 9001:2008 standard to the ISO 9001:2015 standard
Stonewall Cable re-certified to ISO 9001:2015
Stonewall Cable Inc, USA
Wire cleaning by BH-S system
Wire and rod dry cleaning at extreme speed
Decalub, France
Find the item you need in the new mbo Osswald Webshop - fast and efficiently
Find the item you need in the new mbo Osswald Webshop - fast and efficiently
MBO Osswald GmbH & Co KG, Germany
Ridgway Machines' innovative new high speed taping line
Ridgway Machines' innovative new high speed taping line
Ridgway Machines Ltd, UK
Cimteq wins the Export and International Trade Award
Cimteq wins the Export and International Trade Award
Cimteq Ltd, UK
» VIEW ALL NEWS «